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In organic chemistry isocyanate is the functional group with the formula R N C O Organic compounds that contain an isocy

Isocyanate

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Isocyanate
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In organic chemistry, isocyanate is the functional group with the formula R−N=C=O. Organic compounds that contain an isocyanate group are referred to as isocyanates. An organic compound with two isocyanate groups is known as a diisocyanate. Diisocyanates are manufactured for the production of polyurethanes, a class of polymers.[page needed][page needed]

image
The isocyanate functional group

Isocyanates should not be confused with cyanate esters and isocyanides, very different families of compounds. The cyanate (cyanate ester) functional group (R−O−C≡N) is arranged differently from the isocyanate group (R−N=C=O). Isocyanides have the connectivity R−N≡C, lacking the oxygen of the cyanate groups.

Structure and bonding

In terms of bonding, isocyanates are closely related to carbon dioxide (CO2) and carbodiimides (C(NR)2). The C−N=C=O unit that defines isocyanates is planar, and the N=C=O linkage is nearly linear. In phenyl isocyanate, the C=N and C=O distances are respectively 1.195 and 1.173 Å. The C−N=C angle is 134.9° and the N=C=O angle is 173.1°.

Production

Isocyanates are usually produced from amines by phosgenation, i.e. treating with phosgene:

RNH2 + COCl2 → RNCO + 2 HCl

These reactions proceed via the intermediacy of a carbamoyl chloride (RNHC(O)Cl). Owing to the hazardous nature of phosgene, the production of isocyanates requires special precautions. A laboratory-safe variation masks the phosgene as oxalyl chloride. Also, oxalyl chloride can be used to form acyl isocyanates from primary amides, which phosgene typically dehydrates to nitriles instead.

Another route to isocyanates entails addition of isocyanic acid to alkenes. Complementarily, alkyl isocyanates form by displacement reactions involving alkyl halides and alkali metal cyanates.

Aryl isocyanates can be synthesized from reductive carbonylation of nitro- and nitrosoarenes; a palladium catalyst is necessary to avoid side-reactions of the nitrene intermediate.

Three rearrangement reactions involving nitrenes give isocyanates:

  • Schmidt reaction, a reaction where a carboxylic acid is treated with ammonia and hydrazoic acid yielding an isocyanate.
  • Curtius rearrangement degradation of an acyl azide to an isocyanate and nitrogen gas.
  • Lossen rearrangement, the conversion of a hydroxamic acid to an isocyanate via the formation of an O-acyl, sulfonyl, or phosphoryl intermediate.

An isocyanate is also the immediate product of the Hofmann rearrangement, but typically hydrolyzes under reaction conditions.

Reactivity

With nucleophiles

Isocyanates are electrophiles, and as such they are reactive toward a variety of nucleophiles including alcohols, amines, and even water having a higher reactivity compared to structurally analogous isothiocyanates.

Upon treatment with an alcohol, an isocyanate forms a urethane linkage:

ROH + R'NCO → ROC(O)N(H)R'

where R and R' are alkyl or aryl groups. If a diisocyanate is treated with a compound containing two or more hydroxyl groups, such as a diol or a polyol, polymer chains are formed, which are known as polyurethanes.

image
Synthesis of polyurethane from a diisocyanate and a diol

Isocyanates react with water to form carbon dioxide:

RNCO + H2O → RNH2 + CO2

This reaction is exploited in tandem with the production of polyurethane to give polyurethane foams. The carbon dioxide functions as a blowing agent.

Isocyanates also react with amines to give ureas:

R2NH + R'NCO → R2NC(O)N(H)R'

The addition of an isocyanate to a urea gives a biuret:

R2NC(O)N(H)R' + R''NCO → R2NC(O)NR'C(O)NHR''

Reaction between a di-isocyanate and a compound containing two or more amine groups produces long polymer chains known as polyureas.

Carbodiimides are produced by the decarboxylation of alkyl and aryl isocyanate using phosphine oxides as a catalyst:

C6H11NCO → (C6H11N)2C + CO2

Cyclization

Isocyanates also can react with themselves. Aliphatic diisocyanates can trimerise to from substituted isocyanuric acid groups. This can be seen in the formation of polyisocyanurate resins (PIR) which are commonly used as rigid thermal insulation. Isocyanates participate in Diels–Alder reactions, functioning as dienophiles.

Rearrangement reactions

Isocyanates are common intermediates in the synthesis of primary amines via hydrolysis:

  • Hofmann rearrangement, a reaction in which a primary amide is treated with a strong oxidizer such as sodium hypobromite or lead tetraacetate to form an isocyanate intermediate.

Common isocyanates

image
Methylene diphenyl 4,4'-diisocyanate (MDI);
numbering of the ring atoms shown with blue numbers
image
Isophorone diisocyanate

The global market for diisocyanates in the year 2000 was 4.4 million tonnes, of which 61.3% was methylene diphenyl diisocyanate (MDI), 34.1% was toluene diisocyanate (TDI), 3.4% was the total for hexamethylene diisocyanate (HDI) and isophorone diisocyanate (IPDI), and 1.2% was the total for various others. A monofunctional isocyanate of industrial significance is methyl isocyanate (MIC), which is used in the manufacture of pesticides.

Common applications

MDI is commonly used in the manufacture of rigid foams and surface coating. Polyurethane foam boards are used in construction for insulation. TDI is commonly used in applications where flexible foams are used, such as furniture and bedding. Both MDI and TDI are used in the making of adhesives and sealants due to weather-resistant properties. Isocyanates, both MDI and TDI are widely used in as spraying applications of insulation due to the speed and flexibility of applications. Foams can be sprayed into structures and harden in place or retain some flexibility as required by the application. HDI is commonly utilized in high-performance surface-coating applications, including automotive paints.

Health and safety

The risks of isocyanates was brought to the world's attention with the 1984 Bhopal disaster, which caused the death of nearly 4000 people from the accidental release of methyl isocyanate. In 2008, the same chemical was involved in an explosion at a pesticide manufacturing plant in West Virginia.

LD50s for isocyanates are typically several hundred milligrams per kilogram. Despite this low acute toxicity, an extremely low short-term exposure limit (STEL) of 0.07 mg/m3 is the legal limit for all isocyanates (except methyl isocyanate: 0.02 mg/m3) in the United Kingdom. These limits are set to protect workers from chronic health effects such as occupational asthma, contact dermatitis, or irritation of the respiratory tract.

Since they are used in spraying applications, the properties of their aerosols have attracted attention. In the U.S., OSHA conducted a National Emphasis Program on isocyanates starting in 2013 to make employers and workers more aware of the health risks. Polyurethanes have variable curing times, and the presence of free isocyanates in foams vary accordingly.

Both the US National Toxicology Program (NTP) and International Agency for Research on Cancer (IARC) have evaluated TDI as a potential human carcinogen and Group 2B "possibly carcinogenic to humans". MDI appears to be relatively safer and is unlikely a human carcinogen. The IARC evaluates MDI as Group 3 "not classifiable as to its carcinogenicity in humans".

All major producers of MDI and TDI are members of the International Isocyanate Institute, which promotes the safe handling of MDI and TDI.

Hazards

Toxicity

Isocyanates can present respiratory hazards as particulates, vapors or aerosols. Autobody shop workers are a very commonly examined population for isocyanate exposure as they are repeatedly exposed when spray painting automobiles and can be exposed when installing truck bed liners. Hypersensitivity pneumonitis has slower onset and features chronic inflammation that can be seen on imaging of the lungs. Occupational asthma is a worrisome outcome of respiratory sensitization to isocyanates as it can be acutely fatal. Diagnosis of occupational asthma is generally performed using pulmonary function testing (PFT) and performed by pulmonology or occupational medicine physicians. Occupational asthma is much like asthma in that it causes episodic shortness of breath and wheezing. Both the dose and duration of exposure to isocyanates can lead to respiratory sensitization. Dermal exposures to isocyanates can sensitize an exposed person to respiratory disease.

Dermal exposures can occur via mixing, spraying coatings or applying and spreading coatings manually. Dermal exposures to isocyanates is known to lead to respiratory sensitization. Even when the right personal protective equipment (PPE) is used, exposures can occur to body areas not completely covered. Isocyanates can also permeate improper PPE, necessitating frequent changes of both disposable gloves and suits if they become over exposed.

Flammability

Methyl isocyanate (MIC) is highly flammable. MDI and TDI are much less flammable. Flammability of materials is a consideration in furniture design. The specific flammability hazard is noted on the safety data sheet (SDS) for specific isocyanates.

Hazard minimization

Industrial science attempts to minimize the hazards of isocyanates through multiple techniques. The EPA has sponsored ongoing research on polyurethane production without isocyanates. Where isocyanates are unavoidable but interchangeable, substituting a less hazardous isocyanate may control hazards. Ventilation and automation can also minimizes worker exposure to the isocyanates used.

If human workers must enter isocyanate-contaminated regions, personal protective equipment (PPE) can reduce their intake. In general, workers wear eye protection and gloves and coveralls to reduce dermal exposure For some autobody paint and clear-coat spraying applications, a full-face mask is required.

The US Occupational Safety and Health Administration (OSHA) requires frequent training to ensure isocyanate hazards are appropriately minimized. Moreover, OSHA requires standardized isocyanate concentration measurements to avoid violating occupational exposure limits. In the case of MDI, OSHA expects sampling with glass-fiber filters at standard air flow rates, and then liquid chromatography.

Combined industrial hygiene and medical surveillance can significantly reduce occupational asthma incidence. Biological tests exist to identify isocyanate exposure; the US Navy uses regular pulmonary function testing and screening questionnaires.

Emergency management is a complex process of preparation and should be considered in a setting where a release of bulk chemicals may threaten the well-being of the public. In the Bhopal disaster, an uncontrolled MIC release killed thousands, affected hundreds of thousands more, and spurred the development of modern disaster preparation.

Occupational exposure limits

Exposure limits can be expressed as ceiling limits, a maximal value, short-term exposure limits (STEL), a 15-minute exposure limit or an 8-hour time-weighted average limit (TWA). Below is a sampling, not exhaustive, as less common isocyanates also have specific limits within the United States, and in some regions there are limits on total isocyanate, which recognizes some of the uncertainty regarding the safety of mixtures of chemicals as compared to pure chemical exposures. For example, while there is no OEL for HDI, NIOSH has a REL of 5 ppb for an 8-hour TWA and a ceiling limit of 20 ppb, consistent with the recommendations for MDI.

Methylene bisphenyl isocyanate (MDI)
Organization (region) Standard Value
OSHA (USA) Ceiling limit 20 ppb
NIOSH (USA) Recommended exposure limit (REL) – ceiling limit 20 ppb
NIOSH (USA) Recommended exposure limit (REL) – TWA 5 ppb
ACGIH (USA) Threshold limit value (TLV) 5 ppb
Safe Work (Australia) All isocyanates – TWA 0.02 mg/m3 (approximately 2.5 ppb for comparison)
Safe Work (Australia) All isocyanates – STEL 0.07 mg/m3 (approximately 10 ppb for comparison)
Heath & Safety Executive (UK) All isocyanates – TWA 0.02 mg/m3
Heath & Safety Executive (UK) All isocyanates – STEL 0.07 mg/m3
Toluene-2,4-diisocyanate (TDI)
Organization (region) Standard Value
OSHA (USA) Ceiling limit 20 ppb
NIOSH (USA) Recommended exposure limit (REL) [none]
ACGIH (USA) Threshold limit value (TLV) 5 ppb
ACGIH (USA) Ceiling limit 20 ppb

Regulation

United States

The Occupational Safety and Health Administration (OSHA) is the regulatory body covering worker safety. OSHA puts forth permissible exposure limit (PEL) 20 ppb for MDI and detailed technical guidance on exposure assessment.

The National Institutes of Health (NIOSH) is the agency responsible for providing the research and recommendations regarding workplace safety, while OSHA is more of an enforcement body. NIOSH is responsible for producing the science that can result in recommended exposure limits (REL), which can be lower than the PEL. OSHA is tasked with enforcement and defending the enforceable limits (PELs). In 1992, when OSHA reduced the PEL for TDI to the NIOSH REL, the PEL reduction was challenged in court, and the reduction was reversed.

The Environmental Protection Agency (EPA) is also involved in the regulation of isocyanates with regard to the environment and also non-worker persons that might be exposed.

The American Conference of Governmental Industrial Hygienists (ACGIH) is a non-government organization that publishes guidance known as threshold limit values (TLV) for chemicals based research as constant work exposure level without ill-effect[clarify]. The TLV is not an OSHA-enforceable value, unless the PEL is the same.

European Union

The European Chemicals Agency (ECHA) provides regulatory oversight of chemicals used within the European Union. ECHA has been implementing policy aimed at limiting worker exposure through elimination by lower allowable concentrations in products and mandatory worker training, an administrative control. Within the European Union, many nations set their own occupational exposure limits for isocyanates.

International groups

The United Nations, through the World Health Organization (WHO) together with the International Labour Organization (ILO) and United Nations Environment Programme (UNEP), collaborate on the International Programme on Chemical Safety (IPCS) to publish summary documents on chemicals. The IPCS published one such document in 2000 summarizing the status of scientific knowledge on MDI.

The IARC evaluates the hazard data on chemicals and assigns a rating on the risk of carcinogenesis. In the case of TDI, the final evaluation is possibly carcinogenic to humans (Group 2B). For MDI, the final evaluation is not classifiable as to its carcinogenicity to humans (Group 3).

The International Isocyanate Institute is an international industry consortium that seeks promote the safe utilization of isocyanates by promulgating best practices.

See also

  • Isothiocyanate
  • Polymethylene polyphenylene isocyanate

References

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External links

  • NIOSH Safety and Health Topic: Isocyanates, from the website of the National Institute for Occupational Safety and Health (NIOSH)
  • Health and Safety Executive, website of the UK Health and Safety Executive, useful search terms on this site — isocyanates, MVR, asthma
  • International Isocyanate Institute | dii International Isocyanate Institute
  • Safe Working Procedure for Isocyanate-Containing Products, June 200. Archived 2016-03-09 at the Wayback Machine
  • Isocyanates – Measurement Methodology, Exposure and Effects, Swedish National Institute for Working Life Workshop (1999)
  • Health and Safety Executive, Guidance Note (EH16) Isocyanates: Toxic Hazards and Precautions (1984)
  • The Society of the Plastics Industry – Technical Bulletin AX119 MDI-Based Polyurethane
  • Foam Systems: Guidelines for Safe Handling and Disposal (1993)
  • An occupational hygiene assessment of the use and control of isocyanates in the UK by Hilary A Cowie et al. HSE Research Report RR311/2005. Prepared by the Institute of Occupational Medicine for the Health and Safety Executive

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Publication date: May 25, 2025 / 17:01

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In organic chemistry isocyanate is the functional group with the formula R N C O Organic compounds that contain an isocyanate group are referred to as isocyanates An organic compound with two isocyanate groups is known as a diisocyanate Diisocyanates are manufactured for the production of polyurethanes a class of polymers page needed page needed The isocyanate functional group Isocyanates should not be confused with cyanate esters and isocyanides very different families of compounds The cyanate cyanate ester functional group R O C N is arranged differently from the isocyanate group R N C O Isocyanides have the connectivity R N C lacking the oxygen of the cyanate groups Structure and bondingIn terms of bonding isocyanates are closely related to carbon dioxide CO2 and carbodiimides C NR 2 The C N C O unit that defines isocyanates is planar and the N C O linkage is nearly linear In phenyl isocyanate the C N and C O distances are respectively 1 195 and 1 173 A The C N C angle is 134 9 and the N C O angle is 173 1 ProductionIsocyanates are usually produced from amines by phosgenation i e treating with phosgene RNH2 COCl2 RNCO 2 HCl These reactions proceed via the intermediacy of a carbamoyl chloride RNHC O Cl Owing to the hazardous nature of phosgene the production of isocyanates requires special precautions A laboratory safe variation masks the phosgene as oxalyl chloride Also oxalyl chloride can be used to form acyl isocyanates from primary amides which phosgene typically dehydrates to nitriles instead Another route to isocyanates entails addition of isocyanic acid to alkenes Complementarily alkyl isocyanates form by displacement reactions involving alkyl halides and alkali metal cyanates Aryl isocyanates can be synthesized from reductive carbonylation of nitro and nitrosoarenes a palladium catalyst is necessary to avoid side reactions of the nitrene intermediate Three rearrangement reactions involving nitrenes give isocyanates Schmidt reaction a reaction where a carboxylic acid is treated with ammonia and hydrazoic acid yielding an isocyanate Curtius rearrangement degradation of an acyl azide to an isocyanate and nitrogen gas Lossen rearrangement the conversion of a hydroxamic acid to an isocyanate via the formation of an O acyl sulfonyl or phosphoryl intermediate An isocyanate is also the immediate product of the Hofmann rearrangement but typically hydrolyzes under reaction conditions ReactivityWith nucleophiles Isocyanates are electrophiles and as such they are reactive toward a variety of nucleophiles including alcohols amines and even water having a higher reactivity compared to structurally analogous isothiocyanates Upon treatment with an alcohol an isocyanate forms a urethane linkage ROH R NCO ROC O N H R where R and R are alkyl or aryl groups If a diisocyanate is treated with a compound containing two or more hydroxyl groups such as a diol or a polyol polymer chains are formed which are known as polyurethanes Synthesis of polyurethane from a diisocyanate and a diol Isocyanates react with water to form carbon dioxide RNCO H2O RNH2 CO2 This reaction is exploited in tandem with the production of polyurethane to give polyurethane foams The carbon dioxide functions as a blowing agent Isocyanates also react with amines to give ureas R2NH R NCO R2NC O N H R The addition of an isocyanate to a urea gives a biuret R2NC O N H R R NCO R2NC O NR C O NHR Reaction between a di isocyanate and a compound containing two or more amine groups produces long polymer chains known as polyureas Carbodiimides are produced by the decarboxylation of alkyl and aryl isocyanate using phosphine oxides as a catalyst C6H11NCO C6H11N 2C CO2Cyclization Isocyanates also can react with themselves Aliphatic diisocyanates can trimerise to from substituted isocyanuric acid groups This can be seen in the formation of polyisocyanurate resins PIR which are commonly used as rigid thermal insulation Isocyanates participate in Diels Alder reactions functioning as dienophiles Rearrangement reactions Isocyanates are common intermediates in the synthesis of primary amines via hydrolysis Hofmann rearrangement a reaction in which a primary amide is treated with a strong oxidizer such as sodium hypobromite or lead tetraacetate to form an isocyanate intermediate Common isocyanatesMethylene diphenyl 4 4 diisocyanate MDI numbering of the ring atoms shown with blue numbersIsophorone diisocyanate The global market for diisocyanates in the year 2000 was 4 4 million tonnes of which 61 3 was methylene diphenyl diisocyanate MDI 34 1 was toluene diisocyanate TDI 3 4 was the total for hexamethylene diisocyanate HDI and isophorone diisocyanate IPDI and 1 2 was the total for various others A monofunctional isocyanate of industrial significance is methyl isocyanate MIC which is used in the manufacture of pesticides Common applications MDI is commonly used in the manufacture of rigid foams and surface coating Polyurethane foam boards are used in construction for insulation TDI is commonly used in applications where flexible foams are used such as furniture and bedding Both MDI and TDI are used in the making of adhesives and sealants due to weather resistant properties Isocyanates both MDI and TDI are widely used in as spraying applications of insulation due to the speed and flexibility of applications Foams can be sprayed into structures and harden in place or retain some flexibility as required by the application HDI is commonly utilized in high performance surface coating applications including automotive paints Health and safetyThe risks of isocyanates was brought to the world s attention with the 1984 Bhopal disaster which caused the death of nearly 4000 people from the accidental release of methyl isocyanate In 2008 the same chemical was involved in an explosion at a pesticide manufacturing plant in West Virginia LD50s for isocyanates are typically several hundred milligrams per kilogram Despite this low acute toxicity an extremely low short term exposure limit STEL of 0 07 mg m3 is the legal limit for all isocyanates except methyl isocyanate 0 02 mg m3 in the United Kingdom These limits are set to protect workers from chronic health effects such as occupational asthma contact dermatitis or irritation of the respiratory tract Since they are used in spraying applications the properties of their aerosols have attracted attention In the U S OSHA conducted a National Emphasis Program on isocyanates starting in 2013 to make employers and workers more aware of the health risks Polyurethanes have variable curing times and the presence of free isocyanates in foams vary accordingly Both the US National Toxicology Program NTP and International Agency for Research on Cancer IARC have evaluated TDI as a potential human carcinogen and Group 2B possibly carcinogenic to humans MDI appears to be relatively safer and is unlikely a human carcinogen The IARC evaluates MDI as Group 3 not classifiable as to its carcinogenicity in humans All major producers of MDI and TDI are members of the International Isocyanate Institute which promotes the safe handling of MDI and TDI Hazards Toxicity Isocyanates can present respiratory hazards as particulates vapors or aerosols Autobody shop workers are a very commonly examined population for isocyanate exposure as they are repeatedly exposed when spray painting automobiles and can be exposed when installing truck bed liners Hypersensitivity pneumonitis has slower onset and features chronic inflammation that can be seen on imaging of the lungs Occupational asthma is a worrisome outcome of respiratory sensitization to isocyanates as it can be acutely fatal Diagnosis of occupational asthma is generally performed using pulmonary function testing PFT and performed by pulmonology or occupational medicine physicians Occupational asthma is much like asthma in that it causes episodic shortness of breath and wheezing Both the dose and duration of exposure to isocyanates can lead to respiratory sensitization Dermal exposures to isocyanates can sensitize an exposed person to respiratory disease Dermal exposures can occur via mixing spraying coatings or applying and spreading coatings manually Dermal exposures to isocyanates is known to lead to respiratory sensitization Even when the right personal protective equipment PPE is used exposures can occur to body areas not completely covered Isocyanates can also permeate improper PPE necessitating frequent changes of both disposable gloves and suits if they become over exposed Flammability Methyl isocyanate MIC is highly flammable MDI and TDI are much less flammable Flammability of materials is a consideration in furniture design The specific flammability hazard is noted on the safety data sheet SDS for specific isocyanates Hazard minimization Industrial science attempts to minimize the hazards of isocyanates through multiple techniques The EPA has sponsored ongoing research on polyurethane production without isocyanates Where isocyanates are unavoidable but interchangeable substituting a less hazardous isocyanate may control hazards Ventilation and automation can also minimizes worker exposure to the isocyanates used If human workers must enter isocyanate contaminated regions personal protective equipment PPE can reduce their intake In general workers wear eye protection and gloves and coveralls to reduce dermal exposure For some autobody paint and clear coat spraying applications a full face mask is required The US Occupational Safety and Health Administration OSHA requires frequent training to ensure isocyanate hazards are appropriately minimized Moreover OSHA requires standardized isocyanate concentration measurements to avoid violating occupational exposure limits In the case of MDI OSHA expects sampling with glass fiber filters at standard air flow rates and then liquid chromatography Combined industrial hygiene and medical surveillance can significantly reduce occupational asthma incidence Biological tests exist to identify isocyanate exposure the US Navy uses regular pulmonary function testing and screening questionnaires Emergency management is a complex process of preparation and should be considered in a setting where a release of bulk chemicals may threaten the well being of the public In the Bhopal disaster an uncontrolled MIC release killed thousands affected hundreds of thousands more and spurred the development of modern disaster preparation Occupational exposure limits Exposure limits can be expressed as ceiling limits a maximal value short term exposure limits STEL a 15 minute exposure limit or an 8 hour time weighted average limit TWA Below is a sampling not exhaustive as less common isocyanates also have specific limits within the United States and in some regions there are limits on total isocyanate which recognizes some of the uncertainty regarding the safety of mixtures of chemicals as compared to pure chemical exposures For example while there is no OEL for HDI NIOSH has a REL of 5 ppb for an 8 hour TWA and a ceiling limit of 20 ppb consistent with the recommendations for MDI Methylene bisphenyl isocyanate MDI Organization region Standard ValueOSHA USA Ceiling limit 20 ppbNIOSH USA Recommended exposure limit REL ceiling limit 20 ppbNIOSH USA Recommended exposure limit REL TWA 5 ppbACGIH USA Threshold limit value TLV 5 ppbSafe Work Australia All isocyanates TWA 0 02 mg m3 approximately 2 5 ppb for comparison Safe Work Australia All isocyanates STEL 0 07 mg m3 approximately 10 ppb for comparison Heath amp Safety Executive UK All isocyanates TWA 0 02 mg m3Heath amp Safety Executive UK All isocyanates STEL 0 07 mg m3Toluene 2 4 diisocyanate TDI Organization region Standard ValueOSHA USA Ceiling limit 20 ppbNIOSH USA Recommended exposure limit REL none ACGIH USA Threshold limit value TLV 5 ppbACGIH USA Ceiling limit 20 ppbRegulation United States The Occupational Safety and Health Administration OSHA is the regulatory body covering worker safety OSHA puts forth permissible exposure limit PEL 20 ppb for MDI and detailed technical guidance on exposure assessment The National Institutes of Health NIOSH is the agency responsible for providing the research and recommendations regarding workplace safety while OSHA is more of an enforcement body NIOSH is responsible for producing the science that can result in recommended exposure limits REL which can be lower than the PEL OSHA is tasked with enforcement and defending the enforceable limits PELs In 1992 when OSHA reduced the PEL for TDI to the NIOSH REL the PEL reduction was challenged in court and the reduction was reversed The Environmental Protection Agency EPA is also involved in the regulation of isocyanates with regard to the environment and also non worker persons that might be exposed The American Conference of Governmental Industrial Hygienists ACGIH is a non government organization that publishes guidance known as threshold limit values TLV for chemicals based research as constant work exposure level without ill effect clarify The TLV is not an OSHA enforceable value unless the PEL is the same European Union The European Chemicals Agency ECHA provides regulatory oversight of chemicals used within the European Union ECHA has been implementing policy aimed at limiting worker exposure through elimination by lower allowable concentrations in products and mandatory worker training an administrative control Within the European Union many nations set their own occupational exposure limits for isocyanates International groups The United Nations through the World Health Organization WHO together with the International Labour Organization ILO and United Nations Environment Programme UNEP collaborate on the International Programme on Chemical Safety IPCS to publish summary documents on chemicals The IPCS published one such document in 2000 summarizing the status of scientific knowledge on MDI The IARC evaluates the hazard data on chemicals and assigns a rating on the risk of carcinogenesis In the case of TDI the final evaluation is possibly carcinogenic to humans Group 2B For MDI the final evaluation is not classifiable as to its carcinogenicity to humans Group 3 The International Isocyanate Institute is an international industry consortium that seeks promote the safe utilization of isocyanates by promulgating best practices See alsoIsothiocyanate Polymethylene polyphenylene isocyanateReferencesChristian Six Frank Richter 2005 Isocyanates Organic Ullmann s Encyclopedia of Industrial Chemistry Weinheim Wiley VCH doi 10 1002 14356007 a14 611 ISBN 978 3 527 30673 2 Patai Saul ed 1977a Cyanates and Their Thio Derivatives The Chemistry of Functional Groups Vol 1 Wiley doi 10 1002 9780470771525 ISBN 978 0 470 77152 5 Patai Saul ed 1977b Cyanates and Their Thio Derivatives The Chemistry of Functional Groups Vol 2 doi 10 1002 9780470771532 ISBN 978 0 470 77153 2 Byrn Marianne P Curtis Carol J Hsiou Yu Khan Saeed I Sawin Philip A Tendick S Kathleen Terzis Aris Strouse Charles E 1993 Porphyrin sponges conservative of host structure in over 200 porphyrin based lattice clathrates Journal of the American Chemical Society 115 21 American Chemical Society ACS 9480 9497 Bibcode 1993JAChS 115 9480B doi 10 1021 ja00074a013 ISSN 0002 7863 Smith 2020 March s Organic Chemistry rxn 16 7 Patai 1977a p 447 Patai 1977b pp 619 818 Manov Yuvenskii V I Redoshkin B A Belyaeva G P Nefedov B K March 1981 21 Jan 1980 Effect of carbon monoxide pressure pyridine concentration and temperature on synthesis of 1 methyl benzene 2 4 diisocyanate by carbonylation of 2 4 dinitro toluene Izvestiya Akademii Nauk SSSR Seriya Khimicheskaya 3 Plenum 614 617 doi 10 1007 BF00949595 UDC 542 91 541 12 034 546 262 3 31 547 546 Manov Yuvenskii V I Redoshkin B A Belyaeva G P Nefedov B K January 1980 13 Oct 1978 Synthesis of aromatic diisocyanates by carbonylation of dinitro compounds with carbon monoxide on palladium catalysts Izvestiya Akademii Nauk SSSR Seriya Khimicheskaya 1 Plenum 133 136 doi 10 1007 BF00951891 UDC 542 91 541 128 547 546 546 263 3 31 Wallis Everett S Lane John F 2011 The Hofmann Reaction Organic Reactions John Wiley amp Sons Ltd pp 267 306 doi 10 1002 0471264180 or003 07 ISBN 978 0 471 26418 7 retrieved 2025 01 21 Li Zhen Mayer Robert J Ofial Armin R Mayr Herbert 2020 04 27 From Carbodiimides to Carbon Dioxide Quantification of the Electrophilic Reactivities of Heteroallenes Journal of the American Chemical Society 142 18 8383 8402 Bibcode 2020JAChS 142 8383L doi 10 1021 jacs 0c01960 PMID 32338511 S2CID 216557447 Coleman M M Painter P 2019 Fundamentals of Polymer Science An Introductory Text Second Edition CRC Press p 39 ISBN 978 1 351 44639 6 Campbell T W Monagle J J 1963 Diphenylcarbodiimide Organic Syntheses 43 31 doi 10 15227 orgsyn 043 0031 http alpha chem umb edu chemistry orgchem CH20Handout pdf Archived 2006 09 11 at the Wayback Machine Ch20Handout University of Massachusetts Boston Mann F G Saunders B C 1960 Practical Organic Chemistry 4th Ed London Longman p 128 ISBN 978 0 582 44407 2 a href wiki Template Cite book title Template Cite book cite book a ISBN Date incompatibility help Cohen Julius 1900 Practical Organic Chemistry 2nd Ed London Macmillan and Co Limited p 72 Practical Organic Chemistry Cohen Julius Baumgarten Henry Smith Howard Staklis Andris 1975 Reactions of amines XVIII Oxidative rearrangement of amides with lead tetraacetate The Journal of Organic Chemistry 40 24 3554 3561 doi 10 1021 jo00912a019 Randall D 2002 The Polyurethanes Book Wiley ISBN 978 0 470 85041 1 US EPA OCSPP 2015 08 14 Chemicals and Production of Spray Polyurethane Foam Why It Matters US EPA Retrieved 2018 12 08 CSB Issues Report on 2008 Bayer CropScience Explosion Finds Multiple Deficiencies Led to Runaway Chemical Reaction Recommends State Create Chemical Plant Oversight Regulation www csb gov CSB Retrieved 2018 11 21 Allport D C Gilbert D S and Outterside S M eds 2003 MDI and TDI safety health amp the environment a source book and practical guide Chichester Wiley EH40 2005 Workplace exposure limits PDF 4th ed TSO 2020 ISBN 9780717667338 OCLC 1429445127 Isocyanates Controlling hazardous substances Managing occupational health risks in construction www hse gov uk CDC Isocyanates NIOSH Workplace Safety and Health Topic www cdc gov 2018 11 09 Retrieved 2018 11 21 Isocyanate Exposure Reaction and Protection Quick Tips 233 Grainger Industrial Supply www grainger com Retrieved 2018 11 21 OSHA announces new National Emphasis Program for occupational exposure to isocyanates www osha gov Occupational Safety and Health Administration Retrieved 2018 11 21 Riedlich C 2010 Risk of isocyanate exposure in the construction industry PDF CPWR the Center for Construction Research and Training 1 8 Archived PDF from the original on 2014 04 08 IXOM Safety Data Sheet TOLUENE DIISOCYANATE TDI PDF Archived PDF from the original on 2018 04 17 Retrieved 2018 11 24 Health Effects of Diisocyanates Guidance for Medical Personnel PDF American Chemistry Council Archived PDF from the original on 2013 08 09 Retrieved 2018 11 24 SAFETY DATA SHEET PDF Everchem Archived PDF from the original on 2017 03 16 Retrieved 2018 11 24 Reeb Whitaker Carolyn Whittaker Stephen G Ceballos Diana M Weiland Elisa C Flack Sheila L Fent Kenneth W Thomasen Jennifer M Trelles Gaines Linda G Nylander French Leena A 2012 Airborne Isocyanate Exposures in the Collision Repair Industry and a Comparison to Occupational Exposure Limits Journal of Occupational and Environmental Hygiene 9 5 329 339 doi 10 1080 15459624 2012 672871 PMC 4075771 PMID 22500941 Preventing Asthma and Death from MDI Exposure During Spray on Truck Bed Liner and Related Applications PDF www cdc gov Archived PDF from the original on 2006 09 21 Retrieved 2018 12 07 Bogaert Pieter Tournoy Kurt G Naessens Thomas Grooten Johan January 2009 Where Asthma and Hypersensitivity Pneumonitis Meet and Differ The American Journal of Pathology 174 1 3 13 doi 10 2353 ajpath 2009 071151 ISSN 0002 9440 PMC 2631313 PMID 19074616 Kimber Ian Dearman Rebecca J Basketter David A 2014 07 25 Diisocyanates occupational asthma and IgE antibody implications for hazard characterization Journal of Applied Toxicology 34 10 1073 1077 doi 10 1002 jat 3041 ISSN 0260 437X PMID 25059672 S2CID 29989837 OSHA Do You Have Work Related Asthma A Guide for YOU and YOUR DOCTOR PDF Retrieved 2018 11 21 Daniels Robert D 2018 02 01 Occupational asthma risk from exposures to toluene diisocyanate A review and risk assessment American Journal of Industrial Medicine 61 4 282 292 doi 10 1002 ajim 22815 ISSN 0271 3586 PMC 6092631 PMID 29389014 Bello Dhimiter Herrick Christina A Smith Thomas J Woskie Susan R Streicher Robert P Cullen Mark R Liu Youcheng Redlich Carrie A 2006 11 28 Skin Exposure to Isocyanates Reasons for Concern Environmental Health Perspectives 115 3 328 335 doi 10 1289 ehp 9557 ISSN 0091 6765 PMC 1849909 PMID 17431479 Ceballos Diana M Fent Kenneth W Whittaker Stephen G Gaines Linda G T Thomasen Jennifer M Flack Sheila L Nylander French Leena A Yost Michael G Reeb Whitaker Carolyn K 2011 08 10 Survey of Dermal Protection in Washington State Collision Repair Industry Journal of Occupational and Environmental Hygiene 8 9 551 560 doi 10 1080 15459624 2011 602623 ISSN 1545 9624 PMID 21830873 S2CID 33905218 Pubchem Methyl isocyanate pubchem ncbi nlm nih gov Retrieved 2018 11 21 ISOPA Dealing with fires involving MDI and TDI PDF Archived PDF from the original on 2015 09 19 Retrieved 2018 11 21 Weiss Hills Samantha 2018 05 28 Is Your Couch Poisoning You Architectural Digest Retrieved 2018 12 08 Finding a substitute for methyl isocyanate Chemistry World Retrieved 2018 11 21 Final Report Isocyanate Free Polyurethane Coatings Research Project Database Grantee Research Project ORD US EPA cfpub epa gov Retrieved 2018 12 07 Isocyanates Controlling hazardous substances Managing occupational health risks in construction www hse gov uk Retrieved 2018 11 21 Ceballos Diana Reeb Whitaker Carolyn Glazer Patricia Murphy Robinson Helen Yost Michael 2014 03 28 Understanding Factors That Influence Protective Glove Use Among Automotive Spray Painters Journal of Occupational and Environmental Hygiene 11 5 306 313 doi 10 1080 15459624 2013 862592 ISSN 1545 9624 PMC 5514320 PMID 24215135 Chemical Resistant Gloves gt Painters and Repairers Education Program Internal Medicine medicine yale edu Yale School of Medicine Archived from the original on 2017 11 23 Retrieved 2018 11 21 American Chemistry Council Guidance for Selection of Protective Clothing for MDI Users PDF Archived PDF from the original on 2013 08 09 Retrieved 2018 11 21 Safety and Health Topics Isocyanates Additional Resources www osha gov Occupational Safety and Health Administration Retrieved 2018 11 21 Sampling and Analytical Methods Methylene Bisphenyl Isocyanate MDI Organic Method 047 www osha gov Occupational Safety and Health Administration Retrieved 2018 11 22 Tarlo S M Liss G M Yeung K S 2002 01 01 Changes in rates and severity of compensation claims for asthma due to diisocyanates a possible effect of medical surveillance measures Occupational and Environmental Medicine 59 1 58 62 doi 10 1136 oem 59 1 58 ISSN 1351 0711 PMC 1740212 PMID 11836470 Hu Jimmy Cantrell Phillip Nand Aklesh 2017 07 29 Comprehensive Biological Monitoring to Assess Isocyanates and Solvents Exposure in the NSW Australia Motor Vehicle Repair Industry Annals of Work Exposures and Health 61 8 1015 1023 doi 10 1093 annweh wxx064 ISSN 2398 7308 PMID 29028250 S2CID 2072874 MEDICAL SURVEILLANCE PROCEDURES MANUAL AND MEDICAL MATRIX EDITION 11 PDF Navy And Marine Corps Public Health Center Archived from the original PDF on 2016 12 08 Retrieved 2018 11 21 Rose Dale A Murthy Shivani Brooks Jennifer Bryant Jeffrey 2017 09 11 The Evolution of Public Health Emergency Management as a Field of Practice American Journal of Public Health 107 S2 S126 S133 doi 10 2105 ajph 2017 303947 ISSN 0090 0036 PMC 5594387 PMID 28892444 CDC NIOSH Pocket Guide to Chemical Hazards Hexamethylene diisocyanate www cdc gov Retrieved 2018 12 08 1910 1000 TABLE Z 1 Limits for Air Contaminants www osha gov Occupational Safety and Health Administration Retrieved 2018 11 24 Methylene bisphenyl isocyanate CDC Retrieved 2018 11 24 Allport D C Gilbert D S Outterside S M 2003 MDI and TDI Safety Health and the Environment England John Wiley amp Sons LTD p 346 ISBN 978 0 471 95812 3 Safe Work Australia Guide to handling isocyanates PDF Archived PDF from the original on 2018 11 25 Retrieved 2018 11 21 HSE 2018 EH40 2005 Workplace exposure limits United Kingdom The Stationery Office p 17 ISBN 978 0 7176 6703 1 Toluene 2 4 diisocyanate CDC Retrieved 2018 11 24 Request for assistance in preventing asthma and death from diisocyanate exposure 1996 03 01 doi 10 26616 NIOSHPUB96111 a href wiki Template Cite journal title Template Cite journal cite journal a Cite journal requires journal help US EPA OCSPP OPPT EETD 2015 06 06 Spray Polyurethane Foam SPF Insulation and How to Use it More Safely US EPA Retrieved 2018 11 22 a href wiki Template Cite web title Template Cite web cite web a CS1 maint multiple names authors list link Restriction proposal on diisocyanates and several authorisation applications agreed by RAC and SEAC echa europa eu ECHA Retrieved 2018 11 22 Vincentz Network GmbH amp Co KG Proposed restriction of diisocyanates European Coatings Retrieved 2018 11 22 Sekizawa J Greenberg M M 2000 Concise International Chemical Assessment Document 27 DIPHENYLMETHANE DIISOCYANATE MDI PDF Retrieved 2018 11 18 TOLUENE DIISOCYANATES PDF IARC 1987 Archived PDF from the original on 2018 11 25 Retrieved 2018 11 18 4 4 METHYLENEDIPHENYL DIISOCYANATE AND POLYMERIC 4 4 METHYLENEDIPHENYL DIISOCYANATE PDF Archived PDF from the original on 2018 11 25 Retrieved 2018 11 18 Welcome to the International Isocyanate Institute Retrieved 2018 11 18 External linksNIOSH Safety and Health Topic Isocyanates from the website of the National Institute for Occupational Safety and Health NIOSH Health and Safety Executive website of the UK Health and Safety Executive useful search terms on this site isocyanates MVR asthma International Isocyanate Institute dii International Isocyanate Institute Safe Working Procedure for Isocyanate Containing Products June 200 Archived 2016 03 09 at the Wayback Machine Isocyanates Measurement Methodology Exposure and Effects Swedish National Institute for Working Life Workshop 1999 Health and Safety Executive Guidance Note EH16 Isocyanates Toxic Hazards and Precautions 1984 The Society of the Plastics Industry Technical Bulletin AX119 MDI Based Polyurethane Foam Systems Guidelines for Safe Handling and Disposal 1993 An occupational hygiene assessment of the use and control of isocyanates in the UK by Hilary A Cowie et al HSE Research Report RR311 2005 Prepared by the Institute of Occupational Medicine for the Health and Safety Executive

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